Auxiliary Material Automatic Dosing Station

The Auxiliary Material Automatic Dosing Station produced by FANCHANG Machinery is designed with highly integrated and modular features. It integrates the storage, transportation, measurement, and feeding functions of multiple materials within a compact station. The number and type of measurement modules (powder, liquid, granules) can be flexibly configured according to the types of auxiliary materials in the formula (such as stabilizers, fillers, modifiers, color powders, lubricants, etc.). It is easy to expand or modify in the future.

The product is fully automated and closed-loop controlled. From formula retrieval, automatic material preparation, sequential measurement to final feeding into the mixer, no manual intervention is required throughout the process. The system automatically controls the start and stop of each feeding equipment and their speeds, achieving precise measurement. It adopts advanced feeding technology, combining coarse and fine feeding, and through the segmented feeding method of "large screw + small screw" and "pneumatic large opening + precise small screw", it balances efficiency and accuracy, especially suitable for the addition of trace components.

For materials prone to moisture absorption, bridging, and poor fluidity (such as certain modifiers), special bin designs (such as vibrators, unblocking devices) are adopted; for liquid additives (such as plasticizers), metering pumps or high-precision flow meters are used. It is compatible with intelligent control systems and data management, with core PLC or industrial PC control, and equipped with a high-definition touch screen. It can store hundreds of formulas, be called up with one click, and has permission management to prevent accidental operations. Complete records of the actual feeding quantity, time, operator, etc. of each batch of materials are kept, and the data can be uploaded to MES/ERP systems to achieve full traceability of the entire process quality. The sealing between modules is good, and there is a blow-off system to prevent residual contamination between different materials.

Product Features:

1. Suitable for batch weighing of powder and granular materials;

2. Simple structure, small floor space;

3. Uses high-precision weighing sensors to ensure accurate weighing;

4. Driven by a variable-frequency motor, it can measure fine particle auxiliary materials and additives;

5. Has a formula storage function, capable of storing up to 20 or more formulas.

Product Advantages

1. The Auxiliary Material Automatic Dosing Station is highly durable, constructed with high-quality stainless steel and other materials, combined with advanced technologies such as laser welding and precise processing;

2. It boasts unparalleled measurement accuracy and consistency, eliminating all errors caused by manual weighing, handling, and pouring, ensuring that each batch of products is precisely matched. This is the fundamental guarantee for improving the stability of product quality (such as color, mechanical properties, and weather resistance);

3. It enhances production efficiency, with multiple dosing modules operating simultaneously and in parallel, significantly reducing the total batching time; synchronized with the main production line's rhythm, it enables continuous supply of materials, reducing equipment waiting time; one person can monitor multiple production lines without the need for traditional positions (such as weighers and handlers);

4. It significantly reduces overall costs, high precision directly eliminates raw material waste; reduces the risk of complete batch material scrapping caused by human errors;

5. It has excellent traceability and quality assurance, any quality fluctuations can be quickly and accurately traced back to the original data of the specific batch, facilitating quality analysis and process improvement;

6. It improves the working environment and safety, liberating operators from repetitive physical labor and dust and chemical exposure, reducing occupational health risks and safety hazards;

7. It provides production flexibility and intelligent foundation, changing the formula only requires a click on the operation screen, adapting to flexible production modes of small batches and multiple varieties; it reserves interfaces for future upgrades, and is a key infrastructure for building "smart factories" and "black light workshops".