Fanchang Machinery has been engaged in the research, design, production and manufacturing of industrial fully automatic metering blending systems for over 30 years. The Fanchang fully automatic metering blending system is meticulously designed by a professional engineering team with over 20 years of experience. Its technical standards are far ahead of those in China's plastic machinery industry, and its process performance is a benchmark in the domestic industry. It adopts intelligent management and high-precision metering patent technology, enabling a perfect closed-loop of cost, efficiency, and quality, and truly providing users with reliable and outstanding commercial competitiveness.
The core of this system consists of high-quality raw material storage, flexible and professional conveying structures, high-precision metering feeding, efficient and reliable heat and cold mixing units, and intelligent and convenient automation control systems. Its application fields include plastics and rubber, chemicals and petrochemicals, food and medicine, new energy materials, building materials, feed and breeding, and many other industries. Our system includes products such as PVC Raw Material Storage Silo and Positive Pressure Roots Blower, etc.
The core advantage of this system lies in its high-precision metering capability. By adopting technologies such as weightless feeding, high-precision flow control valves, absolute value servo control, and combining with automatic overshoot compensation functions, it ensures the accuracy of the final formula. The metering accuracy can reach ±0.1% to ±0.5%. The system has strong adaptability to materials and can handle various forms of raw materials such as powders, particles, flakes, liquids, and slurries. For different types of materials, it can flexibly select pneumatic, screw, pipe chain, and other conveying methods, with flexible pipeline layout and strong space adaptability. It can achieve long-distance and high-altitude transportation, reducing cost consumption and providing production benefits. It can support efficient continuous production, as well as meet intermittent production requirements for small batches and multiple batches, and flexibly adapt to different process requirements.
The system has a complete automation management function. It can achieve fully automatic process control, with PLC and industrial computers as the core, realizing the entire process automation from raw material feeding, metering, mixing to discharging. The system supports manual, semi-automatic, and fully automatic operation modes and can switch at any time during operation. It has a powerful formula management capability, providing an intuitive human-machine interface, allowing operators to conveniently preset, store, and call countless formulas. The system can automatically control the discharge according to the formula sequence and supports permission management for formulas, ensuring core process secrets.
It can provide complete production and data management. The Automatic Mixing Blending Dosing Feeding System automatically generates detailed production reports (such as batches, daily reports, monthly reports), recording information such as raw material consumption and production time for each batch of products. It can also be seamlessly connected with the enterprise's ERP management system to achieve real-time sharing and traceability of production data, providing data support for refined management.
It realizes comprehensive monitoring and self-diagnosis. The system has dynamic process flow display, real-time monitoring of equipment status. It has fault self-diagnosis and alarm functions. When there is a jam, shortage of materials, or equipment failure, the system can automatically alarm and even shut down, precisely locate the fault point, and facilitate rapid maintenance. Some equipment can also integrate online quality monitoring modules to achieve real-time online quality control.
